How In-House Crushing & Screening Of RAP Helps Reduce Paving Costs

Asphalt paving is essential for roads, driveways, and parking lots, but the costs of materials and production can add up quickly. That’s where Reclaimed Asphalt Pavement (RAP) comes in. Total Paving uses in-house crushing and screening of RAP to create cost-effective, high-quality pavement solutions for our clients across Northern Illinois and Southeastern Wisconsin.

This innovative approach allows us to recycle old asphalt into new, usable material, dramatically reducing both costs and environmental impact. Keep reading to learn how this process works and why it matters for your next paving project.

What Is Reclaimed Asphalt Pavement (RAP)?

Reclaimed Asphalt Pavement (RAP) is exactly what it sounds like: asphalt that has been removed from existing roadways, driveways, or parking lots and reprocessed for reuse. It includes both the asphalt binder and the aggregate (such as stone or gravel), which can be crushed and screened for incorporation into new pavement.

Rather than letting old asphalt go to waste, we reclaim it on-site and prepare it for reuse using advanced crushing and screening equipment. This process not only saves on materials, but it also allows us to maintain better control over quality and cost.

How The In-House RAP Crushing & Screening Process Works

Step 1: Asphalt Removal

The process starts with the removal of existing asphalt from roadways or job sites. This can include damaged pavement, milled surfaces, or entire sections of old asphalt.

Step 2: Crushing The Reclaimed Asphalt

Using specialized in-house crushing equipment, we break down the removed material into manageable, uniform chunks. This allows us to separate any unusable debris and prepare the asphalt for screening.

Step 3: Screening For Quality Control

Once crushed, the asphalt is passed through a screening process that sorts it by size and consistency. The screened material can then be stored or immediately reused as base layers or blended into new hot mix asphalt (HMA), depending on the project requirements.

Top Benefits Of In-House RAP Crushing & Screening

1. Lower Material Costs

By recycling asphalt in-house, Total Paving reduces the need to purchase new aggregate and binder materials. These savings are passed on to clients, making asphalt paving more affordable for residential and commercial projects alike.

2. Reduced Transportation & Waste Disposal

Traditional paving methods involve hauling away old asphalt and transporting new materials to the site. With in-house RAP processing, we eliminate most of that need. This means lower fuel costs, reduced emissions, and less construction waste sent to landfills.

3. Better Quality Control

By managing the crushing and screening process internally, we ensure that only high-quality recycled materials are used in our paving mixes. This level of control helps us deliver consistently strong, reliable pavement.

4. Environmentally Responsible Paving

Recycling asphalt is one of the greenest practices in the construction industry. RAP reduces the demand for virgin materials, cuts down on energy consumption, and supports a circular economy in road construction.

Is RAP Right For Your Driveway Or Parking Lot Project?

Many homeowners and property managers wonder whether recycled asphalt is as reliable as traditional paving materials. The answer is yes—when processed and installed correctly by a professional team like Total Paving.

RAP is an excellent option for:

• Driveway base layers
• Commercial parking lots
• Private roadways
• Paving repairs and overlays

Our in-house RAP process ensures that the material is properly graded, screened, and compacted for long-lasting performance—making it a smart choice for cost-conscious and eco-conscious clients.

Why Total Paving Leads In RAP Paving Solutions

Total Paving invests in modern equipment and industry best practices to deliver top-tier results with every project. Our in-house crushing and screening of RAP sets us apart, allowing us to offer high-performance paving solutions at competitive prices—without cutting corners on quality.

We serve residential, commercial, and municipal clients throughout Northern Illinois and Southeastern Wisconsin, helping them save money while building stronger, greener surfaces.

Contact Total Paving For Affordable Asphalt Solutions In Northern IL & Southern WI

Looking to save on your next paving project without sacrificing quality? Let Total Paving show you how in-house RAP crushing and screening can make a difference. Whether you’re repaving a driveway, installing a new parking lot, or planning a larger infrastructure project, our team is ready to help. Contact us today to schedule your consultation and learn more about our sustainable asphalt paving services.